Integrated sensing devices within safety shoes contribute to product lifecycle management primarily by transforming how the product is maintained and how future iterations are designed. Based on the provided references, here is a breakdown of their contributions:
1. Optimizing Maintenance and Usage
Integrated sensors monitor the relationship between wearing time and wear status in real-time, which leads to several operational benefits:
- Condition-Based Replacement: The model shifts from rigid scheduled replacements to replacement based on actual condition, ensuring shoes are replaced only when necessary.
- Safety Assurance: This precise monitoring establishes benchmarks that prevent protection failure due to worn-out equipment.
- Cost Efficiency: By extending the usable life of the product and avoiding premature disposal, long-term costs for the user are reduced.
2. Enhancing Product Design (Data-Driven Loop)
During the usage stage, smart sensors and RFID readers act as critical data touchpoints that collect real-world data (such as step frequency, pressure distribution, and environmental adaptability). This contributes to the design phase by:
- Feedback Loop: Data from actual operating environments is fed back into the design process.
- Scientific Improvement: It provides a scientific basis for structural reinforcement and material selection for future generations of safety shoes.
- Process Transformation: This integration transforms footwear design from an experience-driven process into a data-driven closed-loop system.
Summary Table:
| Lifecycle Phase | Smart Sensor Contribution | Key Business Benefit |
|---|---|---|
| Usage & Maintenance | Real-time wear status & time monitoring | Condition-based replacement & safety assurance |
| Cost Management | Precision tracking of shoe degradation | Reduced disposal costs & optimized ROI |
| Design & Development | Real-world data collection (RFID/Pressure) | Data-driven material & structural improvements |
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